OptiMIM's metal injection moulding stands out for its advanced technology and innovative processes that enhance design flexibility, optimise material usage, and improve overall production efficiency.

Metal injection molding machine stamping parts

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Benefits of metal injection moulding

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MIM technology delivers high-quality small metal components at scale, with exceptional chemical composition control across various alloys.

Advanced technology

We offer a wide range of materials for metal injection moulding, including stainless steel, tungsten alloys, and cobalt-chromium superalloys, along with the ability to create customised alloys tailored to your specific performance and cost requirements.

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Wide range of alloys

Metal injection moulding enables the integration of multiple parts into a single component, significantly reducing costs associated with machining and secondary operations.

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Net-shape components

OptiMIM’s in-house tooling enhances quality control, extends tool life, and ensures greater production consistency, leading to superior results for every component.

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In-house tooling

Maximise your manufacturing potential

Find out whether MIM is the right solution for your metal manufacturing needs by assessing your project requirements, production volume, and desired material properties.

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MIM is ideal for producing intricate shapes and designs that would be difficult or impossible to achieve with traditional manufacturing methods.

Complex geometries

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If a project requires large quantities of parts, MIM is efficient and cost-effective for mass production.

High-volume production

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MIM parts can often be designed to be lighter without sacrificing strength, which is beneficial in industries such as aerospace and automotive.

Reduced weight

MIM offers high dimensional accuracy and repeatability, which is crucial for components that require tight tolerances.

Precision and consistency

Is metal injection moulding right for you?

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Join OptiMIM Engineers John Gaspervich and John O'Donnell for an exclusive round-table discussion on the latest advancements in Metal Injection Molding (MIM).In this on-demand session, you’ll hear from two of OptiMIM’s top experts as they discuss real-world applications, including the company’s award-winning Canard “missile fin” components, a prime example of precision engineering meeting stringent material and performance requirements.This unique webinar captures the dynamic exchange between experienced engineers and attendees, offering deep insights into:<ul><li>Design for manufacturing: Strategies for optimising complex geometries and tolerances.</li><li>Quality review practices: Maintaining consistency and performance in high-volume production.</li><li>Manufacturing process control: Ensuring reliability and repeatability at scale.</li><li>New product development: Bringing innovation to market through MIM technology.</li></ul>Whether you’re exploring MIM for the first time or refining your current process, this round-table offers valuable perspectives from leaders shaping the future of metal injection molding.Fill out the form to access the on-demand webinar and hear firsthand insights from OptiMIM’s <a href="/additional-capabilities/engineering" target="_self">engineering experts</a>.

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Gain expert insights from the OptiMIM round table discussion covering design challenges, material selection, and production scalability for MIM programmes.

MIM Round Table | OptiMIM Webinar

This on-demand webinar features a round-table discussion with OptiMIM engineers on metal injection molding, covering topics like design for manufacturing, quality control, and new product development, and showcasing their award-winning Canard "missile fin" components. 

MIM Round Table

Are you interested in manufacturing parts with complex geometries that offer the strength and durability of metal? Metal Injection Moulding (MIM) with speciality alloys enables greater manufacturing possibilities in industries such as automotive, aerospace, medical, electronics and more.Join an informative webinar on <a href="/materials/special-and-custom-materials" target="_self">OptiMIM's speciality alloys</a>, using the metal injection moulding (MIM) process. Discover how MIM seamlessly combines plastic injection moulding with the strength of metals, offering unparalleled design flexibility and scalability.  In this webinar, learn about: <ul><li>OptiMIM's range of speciality alloys</li><li>Speciality alloys, including Kovar, Copper, Nitronic 60, Nickel Iron, Silicon Iron and S7</li><li>Production of complex geometries using MIM</li><li>Cost-effectiveness of MIM through optimised material usage</li><li>Scalability of MIM, from prototypes to high-volume production</li><li>And more</li></ul>Complete the form to register for our free on-demand webinar:

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Learn how speciality alloys expand the limits of MIM applications to produce metal parts with exceptional durability, corrosion resistance, and strength.

Moulding with MIM speciality alloys | OptiMIM webinar

David Fuerst

Senior Project Manager

Steve LeBlanc

Engineering Manager

This webinar explores the advantages of Metal Injection Moulding (MIM) with speciality alloys, showcasing its ability to produce complex, durable and cost-effective metal parts for various industries. 

Moulding excellence with MIM speciality alloys

With the wide range of metalworking solutions available, engineers frequently enquire about MIM (Metal Injection Moulding) and its ideal applications. MIM combines thermoplastic injection moulding and powder metallurgy to create intricate, dense and high-performing metal components. However, the key question is when MIM delivers the highest ROI compared with other processes for a specific project.The suitability of a part for MIM is primarily determined by factors such as size, weight and volume. Overly large parts occupy excessive space in MIM moulds, affecting cost-effectiveness. Nonetheless, part complexity often determines the potential ROI manufacturers can achieve with MIM.<h2>Part sizes for metal injection moulding</h2>The limiting factors for the <a href="/metal-injection-molding/process" target="_self">metal injection moulding process</a> are determined by the mould's size capacity and the amount of raw material required per component. For these reasons, MIM components are typically smaller than the average palm and weigh under 60 grams.<h3>Metal injection moulding feedstock cost</h3>MIM feedstock is a combination of very fine, <a href="/materials/special-and-custom-materials" target="_self">customisable metal powders</a> and polymers, which tends to be more expensive than typical molten casting alloys. As a result, material cost is one of the biggest limiting factors in the MIM decision-making process. At <a href="/about-us/company-overview" target="_self">OptiMIM</a>, our engineering team can help optimise your component's features to minimise wall thickness for the most ergonomic design.Mould space and materials limit most MIM components to less than 3 inches in length, but what the MIM process lacks in size capacity, it more than makes up for in part complexity, repeatability and scalability.<h3>Take advantage of increased complexity for maximum ROI</h3>While MIM tooling has a higher initial cost than competitors that machine wrought stock, machine investment castings and machine conventional permanent mouldings, MIM part cost remains constant with additional complexity and moulded features.MIM can achieve intricate features such as dovetails, slots, undercuts, fins, internal and external threads, or complex curved surfaces—just to name a few. MIM can also produce cylindrical parts with unique geometries and greater length-to-diameter ratios than most other casting technologies, as well as consolidate several components into one for improved functionality.

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Identify key part characteristics—such as complexity, size and material requirements—that make a project an ideal candidate for metal injection molding.

What makes a good fit for MIM | OptiMIM article

Metal injection moulding (MIM) is ideal for large batches of small, complex parts, while investment casting (IC) is better suited to smaller lot sizes of larger parts. 

What makes a good fit for MIM

Expand your knowledge of OptiMIM’s metal injection moulding 

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Produce precise, intricate components by merging multiple parts into a single unit

Benefits of metal injection moulding

Is metal injection moulding right for you?

Complex geometries

High-volume production

Reduced weight

Precision and consistency

BEYOND THE BASICS

Expand your knowledge of OptiMIM’s metal injection moulding

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Global reach, customised solutions

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